AUTOMATIC CORRUGATOR

B. Main performance characteristics：
★ Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others the lifting of the paper adopts hydraulic drive.
★ The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
★ The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
★ The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.

C. Hydraulic system parameters：

D. Mainly purchased parts,raw materials and origin：

Features:

• Heating type: by steam.
• Vacuum type.
• Machine design speed: 200 m/min.
• Types of flute profile: A, B, C, E or F Flute (one flute profile can be selected for each set of single facer.)
  • “A-Flute”: 35 flutes / 300 mm; height of flute: 4.6 mm.
  • “B-Flute”: 48 flutes / 300 mm; height of flute: 2.8 mm.
  • “C-Flute”: 40 flutes / 300 mm; height of flute: 3.6 mm.
  • “E-Flute”: 88 flutes / 300 mm; height of flute: 1.45 mm.
  • “F-Flute”: 127 flutes / 300 mm; height of flute: 0.76 mm.
• Upper/Lower corrugating rolls: Diameter 320 mm, made of Ni-Cr-Mo alloy steel (SNCM-8) with heat treatment and hardness over SHORE 75 degree; the surfaces with precision turn ground polish and tungsten carbide.
• Pressure roll: Diameter: 324 mm, made of (S45C); the surface with special heat treatment and turn ground polish.
• Glue roll: Diameter 254 mm, with steel product; the surface is well treated by sand-blasted or engraved and chrome-plated.
• Doctor roll: Diameter: 140 mm, with steel product; the surfaces with precision turn ground polish and chrome treatment.
• Preheating roll for liner: Diameter 400mm, made of alloy steel tube.
• Preheating for medium: with an air spray nozzle at each interval 60 mm.
• With glue roll automatic idler device to prevent condensation of starch on the surface of glue roll while temporarily stopped work.
  • With 1HP x 1/30 reduction gear motor — 1 pc.
• Corrugating rolls and pressure roll’s bearing is lubricated by high temperature grease.
• Upper corrugating roll, pressure roll, and glue roll by pneumatic control.
• Gap between glue/doctor rolls, glue/lower corrugating rolls; lower corrugating/pressure roll are controlled by motorized adjusting device and indicated with digital read out.
• While producing if the medium paper got broken suddenly, the machine will stop gluing and running automatically.
• Motorized glue dividing device.
  • With 1/10HP x 1/20 reduction gear motor — 2 pcs.
• With steam rotary joint and flexible steam pipe.
• With 15HP blower fan — 1 set.
• With operation panel and control cabinet.

Features:

• Preheating drum diameter: 1000 mm, steel product.
• Diameter of guide roll of paper: 110 mm — 2 pcs, one is fixed the other can travel upon outside of the preheating drum.
• With 1/2HP x 1/300 reduction gear motor — 2 pcs.
• With electric control panel — 1 pc.
• Frame: cast iron.
• With reduction motor and one way bearing to be driven at idle speed, the preheating drum will be driven by mill roll at high speed.

Features:

• Main frame made of 10″ channel, steel.
• Upper guide conveyor — 2 sets installed upon each SINGLE FACER (FIG.1)
  • With a 5 HP A.C. motor + inverter — 2 pcs
• Horizontal type conveyor — 2 streams; able to guide single face from SINGLE FACER to TRIPLEX PREHEATER.
• With operation panel — 2 sets, operate both at upper and lower bridges.
• Both sides of bridge with safety catwalks and 3 sets of stairs.

Features:

• Preheating drum diameter: 1000 mm — 3 pcs, steel product.
• Diameter of guide roll of paper: 135 mm — 9 pcs, 3 fixed. The other 6 traveling upon outside of preheating roll, position of paper guide roll: motorized. (FIG.2)
• With 1/2HP x 1/300 reduction gear motor — 6 pcs. (FIG.3)
• With electric control panel — 1 pc. (FIG.1)
• Frame: cast iron.
• With reduction motor roller to be driven at idle speed with free.

Features:

• Glue roll: 2 pcs. The steel product with 260 mm diameter. Besides, the surface is well treated by special netting dents, engraving, and chrome-plating.
• Doctor roll: 2 pcs. The steel product with 140 mm diameter. Besides, the surface is well treated by grind and chrome-plating.
• Preheating roll: 3 pcs. The steel tube product with 460 mm diameter.
• Glue roll with automatic idling device to prevent the condensation of starch on the surface of glue roll from operation interruption.
  • With 5HP motor + inverter + reduction gear motor — 1 pc.
• Lifting and lowering of pressure roll controlled by air cylinder.
  • With Dia. 63 x 120 mm ST air cylinder — 4 pcs.
• Gap between glue roll and doctor roll, glue roll and pressure roll, is controlled by micro adjustment device with digital read out.
• DRIVEN ROLL – 2 SET

Features:

A. Heating Section:

• Steam chests: cast iron product, 150mm (H) x 600mm (W) x 1900mm (L) — 18 pcs, surface with ground polish and chromed.
• Up-down adjustment of Air press operated by hydraulic device. (with hydraulic unit — 1 pc.) FIG.2
• 4 section pressure adjustment device of air press adjusted by air cylinder. FIG.1
• Steam pressure is divided into 4 sections and rear 2 sections are adjustable.
• Right and left adjustor of upper canvas belt — 1 set. FIG.1
• Up-down adjustment gearboxes of air press — 8 pcs.
• Main frame made of 15″ channel steel.

Features:

• Upper drive roll: Dia. 850 mm.
• Lower drive roll: Dia. 650 mm.
• The surface of the drive roll is wrapped with non-slip belt/rubber.
• The shaft of upper and lower drive rolls is dischargeable. With this feature, it is very easy to maintain.
• Independent gear box — 1 unit.
• The drive rolls (upper & lower) are independent transported by universal joints.

Features:

• Slitting capacity: 4 OUT (slitting tool: 5 sets, and scoring tool: 2 sets and total is 8 scorings)
• Structure is double scoring devices and adds one slitting system.
• Slitting and scoring use precise linear bearing. (traditional using ball screw)
• Slitting and Scoring Accuracy: ±1.0 mm.
• Top single blade diameter 270 mm. (Tungsten carbide blade)
• Minimum slitting size: 135 mm.
• Slitting type using top slitting design. Each blade has independent grinding and oil fill system, which can set up blade grinding of production meter according to paper material.
• Diameter of upper scoring tool: 224 mm.
• Lower scoring tools can furnish four types scoring device, with male to male, 2 male to female, and male to flat.
• Minimum scoring size:
  • One set scoring tool: 135 mm
  • Two set scoring tool coordination: 0 mm
  With scoring depth control system.
• Slitting and Scoring base movement control by independent motor that could finish size adjustment within 10 seconds.
• With automatic paper pressing and avoid paper bending device in the middle of scoring and slitting tool.
• Up to 999 order changes can be stored into memory.
• Can output any order according to actual demand.
• Machine can left to right movement 75 mm that adjust by motorized motor.
• With motorized web suction equipment.
• 7 -1/2 HP A.C motor + inverter for scoring tool, 10HP A.C. motor + inverter for slitting tool.
• Synchronization with Double Backer. Using two units ally with operation to order change without cut off corrugated board or stop machine.

Features:

• Cutting machine helical type — 1 set.
• N.C. control panel with control system — 1 set.
• Asynchronous servo motor 77KW — 1 piece.
• Driver — 1 piece. Specification:
  • Mechanical Continuous max. speed: 230 m/min.
  • Suit for change order speed: 120 m/min (cutting length over 850mm), should with order auto changing function.
  • Suitable temperature: 0℃ to 45℃.
  • Accuracy: ±1.0 mm.
  • Cutting length: from 500 mm to 9999 mm.
  • Memory bank for 99 orders with digital read out.
  • Using asynchronous servo motor and driver, that save power (over 30%) and has excellent performance.
  • All software control not using PC board; the cost for maintenance is cheaper.
  • Blade shaft using hollow steel pipe (the old type is solid roller), that the weight is 1/3 lighter than old type and when transmission is more efficient. Cooperate with helical type blade design that when cut paper board can save time and power, and lifetime longer. (FIG.2)
  • Using teeth type blade design when cutting paper board won’t hurt hand.
  • Paper feed in and paper out delivery table using without belt design that won’t damage surface of sheet.
  • When changing blade can quickly remove upper and lower blade from adjust upper blade shaft.
  • Using two brushless wheels structure in paper feed out plate and with pneumatic control constantly device. (FIG.4)
  • Paper feed in/out using independently 15HP A.C. motor + inverter control.
• Cutting length (mm) — machine speed (m/min) reference data as follows:
  • 500 mm — 90 m/min.
  • 550 mm — 115 m/min.
  • 600 mm — 134 m/min.
  • 650 mm — 155 m/min.
  • 700 mm — 175 m/min.
  • 750 mm — 192 m/min.
  • 800 mm — 212 m/min.
  • 850 mm — 230 m/min.
  • 900 mm ~ 3000 mm — 230 m/min.

Features:

• Type: Single down stacker.
• Platform lifting and lowering by smoothly hydraulic system.
• Max. stacking height: 1700 mm.
• Max. cardboard length: 3500 mm.
• Production speed: 220 M/Min.
• Front stage with suction conveyor belt can help the paper board stabilized pile up.
• When paper board up to preset quantity, the suction equipment will match fricative board movement, and same time the front conveyor belt reduce speed, the back conveyor belt speed up will make each pile precisely separate.
• The conveyor belt total 4 stage, each stage control by individual servo motor, can effect different belt speed by required paper board length, order quantity, production speed and make the pile up fluently.
• The smoothy lift and lower hydraulic system with proportion control valve, won’t happen the paper board pile up over turn.
• Our quote excludes hydraulic cooling cycle system. (option)

TECHNICAL PARAMETERS:

Features:

Features:

• Usage: Sticky carton box
• Material: Steel
• Feeding Type: Automatic
• Feeding Way: Automatic Feeding
• Applicable Industries: Package
• Glue: Water-base cold glue
• Automatic Grade: Semi-Automatic
• Max Paper Thickness: 1 – 12 mm
• Processing Type: Paper making machine
• Driven Type: Gluing Machine, Electric
• Electrics Brand: Schneider / MCGS / CHINT / DELTA
• Raw Material: Paper
• Power Of Motor: Adjustable-speed Motor
• Glue Material: Cold glue
• Dimensions: 2.1 × 0.5 × 1 mm

Features:

• The key feature of the machine is the full computer control, easy operation, stable quality, manpower saving.
• All-in-one machine: separate folder gluer, stitching, folder gluer and stitching. Single stitching, double stitching can be switched freely.
• Job-change around 3–5 minutes, with order memory function.
• Suitable for A/B/C/AB flute, 3-ply, 5-ply, mono cardboard.
• Automatic paper folding, correction, stitching, gluing, counting and stacking.
• Using swing head with small power consumption, faster speed, more stability — effectively improves the quality of nail box.
• Paper correction function provides secondary compensation and correct positioning, eliminating the scissors mouth.
• Automatic stitch feeding enables stitch detection and breakage monitoring.
• One-key conversion between stitching and gluing functions.

Features:

N/A